Automated Welding of Small Excavator Undercarriages
The shortage of highly skilled welders is a persistent concern in manufacturing. HD Hyundai Robotics’ welding automation solutions enhance precision through advanced sensing technology and mechanical control, enabling more effective welding processes. In particular, by utilizing positioners and gantries, these solutions accommodate various position angles for large components, ensuring optimal welding quality. This technology has become an essential welding automation solution for construction machinery, heavy equipment, and steel structure manufacturers.
Introduction
Automated Welding of Small Excavator Undercarriages
The shortage of highly skilled welders is a persistent concern in manufacturing. HD Hyundai Robotics’ welding automation solutions enhance precision through advanced sensing technology and mechanical control, enabling more effective welding processes. In particular, by utilizing positioners and gantries, these solutions accommodate various position angles for large components, ensuring optimal welding quality. This technology has become an essential welding automation solution for construction machinery, heavy equipment, and steel structure manufacturers.
Process
Process Workflow
Key Feature
"The Best Partner for Robot Automation,
"The Best Partner for Robot Automation,
HD Hyundai Robotics"
-
Touch Sensing
Touch sensing is a technology used by welding robots to accurately detect the welding position before starting the operation. By bringing the welding torch into contact with the workpiece, the system detects electrical signals to compensate for position deviations. This ensures accurate weld placement and enhances overall productivity.
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Auto Nozzle Cleaning
Auto nozzle cleaning is an automated system that cleans the welding nozzle at preset intervals or after a welding pass. Using tools such as wire cutters, brushes, air blowers, and silicone oil applicators, it removes spatter (molten metal droplets generated during welding) and maintains the cleanliness of the electrode tip and nozzle. This process improves welding quality and extends the lifespan of the nozzle and tip.
Solution
Multi-Axis Welding with 6-Axis Robot + Gantry + Positioner
By combining a 6-axis welding robot with a gantry system (for extended movement) and a positioner (for rotation), a multi-axis welding system is created. This allows the robot to weld complex structures across a larger work area with greater flexibility.
01
Expanded Work Area
A single robot can handle multiple welding stations, increasing productivity. This is an ideal solution for large-scale structural welding.
02
Optimized Welding Positioning
Even hard-to-reach areas can be accessed using the positioner, ensuring optimal welding angles. By minimizing the effects of gravity, the system reduces defects and ensures consistent bead quality.
Strength
"The Best Partner for Robot Automation,
"The Best Partner for Robot Automation,
HD Hyundai Robotics"
"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."
1.
Superior Products
HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.
2.
Expertise & Experience
We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.
3.
Commitment to Customer Satisfaction
"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."
4.
Development of Cutting-Edge Applications
"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."
Product
Explore the Robots Used in This Process
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HA006B
- Payload 220kg
- Max.reach 2666mm
- 반복정밀도 ±0.11mm
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