Steel Structure Fabrication Automation

This showcases the automation of steel structure welding, which was previously managed and produced through manual labor relying on highly skilled workers. The automation of steel plate fitting and welding in this process has improved productivity, ensured stable quality, and minimized costs.

Introduction

Steel Structure Fabrication Automation

The automation system handles H-Beam material handling, assembly, and welding using robotic automation. This solution is designed to accommodate complex-shaped components with a variety of applied technologies.

Process

Process Workflow

  1. STEP
    1
    Work Scheduling Design today's tasks using OLP SW.
     
  2. STEP
    2
    Component Insertion Insert H-Beam and parts using a gantry and conveyor.
     
  3. STEP
    3
    Assembly/Welding Weld H-Beam and parts.
     
  4. STEP
    4
    Discharge Discharge using a gantry.
     
Solution

Welding Automation Solution

Support more stable welding automation by applying 3D vision-based position correction. Enable easier operation and management of the production line using the OLP program.

 

01

Fitting Part / H-Beam Recognition

Capture images with 3D vision to assist the robot in loading parts onto the H-Beam while detecting and correcting misaligned positions/angles. Adjust the position and angle changes of the H-Beam and parts accordingly.

 

02

OLP System

Provide a simple and stable mass production operation line. Prepare task lists, schedule operations, extract part-cutting, drilling, welding path, and positioning data, and generate robotic motion using the OLP system. Monitor production and management using MES (Manufacturing Execution System).

 

Strength

"The Best Partner for Robot Automation,
HD Hyundai Robotics"

"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."

1.

Superior Products

 

HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.

2.

Expertise & Experience

 

We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.

3.

Commitment to Customer Satisfaction

 

"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."

4.

Development of Cutting-Edge Applications

 

"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."

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