Pipe Spool Fabrication Automation

This section presents automation achievements in pipe welding, which was previously managed and produced manually, relying on highly skilled workers. The process aims to improve productivity, ensure consistent quality, and minimize costs. By utilizing robots, sensors, and logistics equipment, the automation system reduces direct human intervention.

Introduction

Pipe Spool Fabrication Automation

Spools in plant construction often undergo continuous design specification changes, making production schedule management highly challenging. HD Hyundai Robotics offers a robot-based automation solution for material handling, cutting, edge preparation, spool fitting, and welding for various materials.

 

Process

Process Workflow

  1. STEP
    1
    Loading & Feeding Insert materials.
     
  2. STEP
    2
    Auto Cutting Measure and process the length and thickness of the loaded pipe.
     
  3. STEP
    3
    Auto Beveling Operate the beveling machine for double-sided pipe processing to ensure optimal welding conditions.
     
  4. STEP
    4
    2D & 3D Welding Correct positioning and perform welding.
     
  5. STEP
    5
    Discharge Transfer to the final position for discharge after 3D welding.
     
Solution

Pipe Spool Welding Automation

Require recognition and alignment solutions to connect two cylindrical components without deviation. Support circumferential 360-degree welding using positional welding.

 

01

Fit-Up Correction System

"Verify pipe alignment and perform assembly through three-directional vision measurements to ensure perfect welding of cylindrical components. Align components with minimized gaps by applying robotic calibration coordinates and implementing a high-precision assembly solution."

 

02

5G Welding

Require 5G welding (positional welding) to perform 360-degree welding while the pipe remains fixed.

 

Strength

"The Best Partner for Robot Automation,
HD Hyundai Robotics"

"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."

1.

Superior Products

 

HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.

2.

Expertise & Experience

 

We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.

3.

Commitment to Customer Satisfaction

 

"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."

4.

Development of Cutting-Edge Applications

 

"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."

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