Gas Boiler Shell, Socket & Bracket Welding Automation

Are you considering automating arc welding? HD Hyundai Robotics possesses industry-leading expertise and a strong track record in arc welding automation, ensuring stable production capacity compared to conventional manual operations.his case demonstrates a fully automated arc welding process, including part insertion, synchronized welding with a positioner, and component discharge.

Introduction

Gas Boiler Shell, Socket & Bracket Welding Automation

By detecting the upper/lower direction of loading in the tire stacking process using vision/RFID, we have successfully implemented automated stacking processes.

 
Process

Process Workflow

  1. STEP
    1
    Insertion Load the shell onto the positioner when it is inserted into the shuttle.
     
  2. STEP
    2
    Welding Perform TIG welding.
     
  3. STEP
    3
    Discharge Transfer the welded component to the conveyor using the robot.
Key Feature

Key Features of Socket & Bracket Welding Automation

  • Outer shell zero-point correction on the input conveyor

    C/T reduction → Improved productivity

  • Automatic tungsten tip change for TIG welding

    No manual intervention required for tip replacement

  • Welding Quality Monitoring

    Customizable quality control system tailored to customer requirements

Solution

Arc Welding & Monitoring System

HD Hyundai Robotics supports a variety of functions to ensure stable welding quality. The system allows for monitoring not only welding technologies such as height sensing but also the entire process, including welding and robotic operations.

 

01

Height Sensing (Arc Voltage Control)

"Maintain a consistent distance between the workpiece and tool based on input data from external devices to ensure stable welding. Compensate for variations in welding quality due to height fluctuations, which is critical for TIG welding."

 

02

MES (Manufacturing Execution System)

"Transmits PLC data to monitor operational conditions, process status, and production volume. Collects and receives welding current measurement data to oversee welding quality management, robot operation status, and load monitoring."

Strength

"The Best Partner for Robot Automation,
HD Hyundai Robotics"

"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."

1.

Superior Products

 

HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.

2.

Expertise & Experience

 

We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.

3.

Commitment to Customer Satisfaction

 

"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."

4.

Development of Cutting-Edge Applications

 

"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."

Do you have any specific products or robot solutions in mind?

HD Hyundai Robotics Chatbot

2024.12.23
Hello,
I'm the HD Hyundai Robotics Chatbot!
You need a help?
Please select the information you’re curious about from the options below.

Business areas

Check the diverse business areas of HD Hyundai Robotics in a variety of ways!

Customer Support

Experience a wide range of customer support offered by HD Hyundai Robotics!

Company Promotion

Check the diverse news of HD Hyundai Robotics in a variety of ways!

Contact Us Through Other Methods.

Would you like to connect with a representative? Explore various options for assistance!

오후 11:00
product
PM 11:00
HD Hyundai Robotics offers a range of products, including industrial robots, collaborative robots, FPD robots, controllers, and auxiliary equipment. Click the button below to explore our products in more detail by category!

Contact Us Through Other Methods.

Would you like to connect with a representative? Explore various options for assistance!

Would you like to connect with a representative?

Phone Consultation

These are the most commonly visited menus.

Online Service RequestPartner SearchLibrary

These are some frequently asked questions.

사업장 위치는 어디인가요?