ArcLift SLIDE™

Conventional small-block welding operations often require workers to manually move welding equipment and perform repetitive tasks, limiting productivity depending on the work area and operating conditions. These challenges become more pronounced in larger work areas, where frequent equipment relocation and reinstallation increase the operator's workload and make continuous process operation more difficult.

To overcome these limitations, HD Hyundai Robotics has developed ArcLift SLIDE™, a rail-mounted collaborative robot solution for small-block welding, built on the compact HDC3-7 collaborative robot. By moving the robot along a rail and performing repetitive welding tasks on a cell-by-cell basis, ArcLift SLIDE enables efficient welding automation without the need for complex equipment configurations.

ArcLift SLIDE™ supports flexible process operation through manual robot relocation, allowing a single operator to manage an average of four robots. Furthermore, with an electrically driven automatic rail system, the solution aims to support the simultaneous operation of up to eight robots, enhancing process efficiency through continuous operation while minimizing labor requirements.

Introduction

소조 레일형 용접 자동화 솔루션

ArcLift SLIDE™ by HD Hyundai Robotics is a rail-mounted welding automation solution for small-block fabrication, built on the compact HDC3-7 collaborative robot. The robot moves along a rail to perform repetitive cell-based welding tasks, enabling flexible work configurations and improved productivity through multi-robot operation.

Process

Process Workflow

  1.     
  2.     
    STEP     
    1
        Rail Installation Install the movable rail according to the workpiece and welding area, securing it to establish a stable working platform.
        
     
        
  3.     
  4.     
    STEP     
    2
        Robot Mounting&Positioning Mount the collaborative robot onto the carriage using a magnetic base and set the initial welding position.
        
     
        
  5.     
  6.     
    STEP     
    3
        Welding Setup Identify the welding locations on the workpiece and configure welding parameters and working paths through the HMI.
        
     
        
  7.     
  8.     
    STEP     
    4
        Repetitive Automated Welding Perform automated welding on a cell-by-cell basis according to the configured paths. The operator manually moves the carriage to the next welding position and repeats the process.
        
     
        
Key Feature

Key Advantages of HD Hyundai Robotics

  • Extended Working Range with Rail-Based Mobility

    The rail and carriage system allows flexible repositioning of the collaborative robot, enabling continuous cell-based welding operations across a wider work area. A single operator can manage an average of four robots, contributing to improved process efficiency.

  • Intuitive HMI Integrated with the TP

    The dedicated HMI, integrated with the Teach Pendant, enables operators to configure and execute tasks without complex robot programming. From workpiece selection and dimension input to welding parameter configuration and path setup, each step can be completed intuitively. Welding library management and real-time system monitoring further enhance ease of operation and overall efficiency.

Solution

ArcLift SLIDE™

ArcLift SLIDE™ is a small-block welding automation solution that utilizes a rail and carriage system to flexibly reposition the collaborative robot and perform repetitive cell-based welding operations. After configuring welding parameters and paths, the operator can move the carriage to the next work area, enabling efficient welding operations across a wider working range.

 

01

Intuitive HMI-Based Task Setup

Operators can create new tasks through the HMI integrated with the Teach Pendant and configure workpiece types, welding dimensions, and parameters step by step. Welding library management and task-saving functions simplify work preparation, enabling operators to set up welding operations without complex programming.

 

02

Continuous Welding Through Rail-Based Mobility

The rail and carriage system allows the collaborative robot to be repositioned according to the work area, enabling repetitive cell-based welding operations. Operators can manually move the carriage to the next welding position, supporting continuous welding processes and improved operational efficiency through multi-robot utilization.

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2024.12.23
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