ArcLift GO™

Traditional welding operations often rely heavily on the skills and experience of individual operators, which can lead to variations in quality depending on working conditions and environments. Automation can also be challenging in confined spaces or applications involving diverse work requirements.

To address these challenges, HD Hyundai Robotics developed ArcLift GO™, a manual welding automation solution powered by the compact HDC3-7 collaborative robot. With an intuitive HMI, operators can easily configure welding tasks without complex robot programming. Its touch sensing technology automatically adjusts the welding path to maintain consistent and reliable weld quality.

Featuring a lightweight design of approximately 11 kg and a magnetic base, ArcLift GO™ enables easy relocation and quick installation, even in confined workspaces. Its wider working range compared to similar products, extensive welding libraries, and real-time system monitoring further enhance operational convenience and deliver efficient, automated welding processes.

Introduction

ArcLift GO™

ArcLift GO is a hand-guided welding automation solution powered by HD Hyundai Robotics' compact HDC3-7 collaborative robot. Its intuitive HMI allows operators to configure welding tasks without complex programming, while touch sensing technology automatically adjusts the welding path to ensure consistent and reliable weld quality.
With its lightweight design and easy installation, the solution adapts flexibly to a wide range of working environments and enables efficient welding automation.

Process

Process Workflow

  1.     
  2.     
    STEP     
    1
        Robot Installation Install the robot according to the working environment and secure a stable setup using the magnetic base.
        
     
        
  3.     
  4.     
    STEP     
    2
        Dimension Measurement & Input Identify the workpiece geometry and welding positions, then configure the required work conditions and paths through the HMI.
        
     
        
  5.     
  6.     
    STEP     
    3
        Touch Sensing Detect the actual welding position through touch sensing and automatically adjust the welding path to ensure precision.
        
     
        
  7.     
  8.     
    STEP     
    4
        Welding Perform automated welding based on the configured welding conditions and paths to achieve consistent weld quality.
        
     
        
Key Feature

Key Advantages of HD Hyundai Robotics

  • High-Performance Collaborative Robot

    HDC3-7 is a compact collaborative robot featuring a 3 kg payload and a 730 mm reach. Weighing approximately 11 kg, its lightweight design allows for easy relocation and installation. Supporting both magnetic base mounting and ceiling mounting, it offers flexible integration into various working environments. With repeatability of ±0.05 mm, it delivers the precision required for welding applications.

  • Intuitive HMI Integrated with the TP

    The dedicated HMI, integrated with the Teach Pendant, enables operators to configure and execute tasks without complex robot programming. From workpiece selection and dimension input to welding parameter configuration and path setup, each step can be completed intuitively. Welding library management and real-time system monitoring further enhance ease of operation and overall efficiency.

Solution

ArcLift GO™

ArcLift GO™ is a collaborative robot-based solution that automates welding operations through a simple workflow: operators position the robot at the desired welding location and configure the working conditions through the dedicated HMI, allowing the robot to perform welding automatically. Workpiece dimensions, geometry, and welding parameters can be easily configured, while touch sensing-based path correction ensures stable and consistent weld quality across various working environments.

 

01

Intuitive HMI-Based Task Setup

Operators can create new tasks through the HMI integrated with the Teach Pendant and configure workpiece types, welding dimensions, and parameters step by step. Welding library management and task-saving functions simplify work preparation, enabling operators to set up welding operations without complex programming.

 

02

Touch Sensing-Based Automated Welding

Based on the configured working conditions, the robot uses touch sensing to identify the actual welding position and automatically corrects its path before performing welding operations. Real-time monitoring of welding progress and system status is also supported. Upon completion, the robot moves to the next welding position, enabling continuous and efficient welding operations.

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2024.12.23
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