Rivet Inspection The RDS Hub detects defective rivets,
ensuring only approved rivets proceed to the next stage.
RSR Dissimilar Material Joining Solution
The RSR Dissimilar Material Joining Solution is a patented, single-process, multi-material joining technology capable of integrating various dissimilar materials, including aluminum giga casting and ultra-high-strength steel of up to 2000 MPa. With the growing demand for electric vehicles, this solution is utilized in collaboration with Centerline (Windsor) Limited and Howmet Fastening Systems to manufacture lightweight body frames that preserve battery integrity.
Introduction
RSR Dissimilar Material Joining Solution
A key advantage of the RSR solution lies in its automated rivet welding process, which consolidates multiple steps—inspection, supply, positioning, and riveting—into a single streamlined workflow. The system allows continuous riveting operations without work interruptions and can be flexibly installed in conjunction with existing equipment.
Process
Process Workflow
Key Feature
"The Best Partner for Robot Automation,
"The Best Partner for Robot Automation,
HD Hyundai Robotics"
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Self-Pilot Capability : Rivets can self-pierce materials up to 4mm thick.
Multi-Layer & Variable Thickness Compatibility
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Proven Performance with Dissimilar Materials
Compatible with magnesium, extruded aluminum, and aluminum castings.
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Seamless Integration with Existing Spot Welding Equipment
Compatible with existing spot welding T/Cs, welding guns, tip dressers, and utility systems, enabling quick installation and adaptation.
Solution
Rivet Delivery System (RDS)
The Rivet Delivery System (RDS) is a patented rivet feeding mechanism that supplies RSR fasteners directly to the tip of the welding gun. It is designed to seamlessly integrate with conventional resistance spot welding (RSW) equipment, allowing operators to perform both RSR joining and standard spot welding within the same setup.
01
RDS Features
Rivet Checker – Ensures the correct rivet size is used for each operation. Ethernet/IP Controller Integration – Enables advanced process control and monitoring. RSR Collet – Holds the rivet precisely at the same center as the electrode. J-Track Feeder – Supplies rivets efficiently to the welding gun. Force-Displacement Monitoring – Ensures process accuracy and quality control. Universal Compatibility – Works with all major welding gun manufacturers.
02
Self-Pilot Process
Unlike conventional riveting methods, the RSR process eliminates the need for pre-drilled holes, especially when working with aluminum or magnesium as the top-layer material. This significantly reduces assembly time and process complexity, making RSR an efficient and cost-effective.
Strength
"The Best Partner for Robot Automation,
"The Best Partner for Robot Automation,
HD Hyundai Robotics"
"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."
1.
Superior Products
HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.
2.
Expertise & Experience
We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.
3.
Commitment to Customer Satisfaction
"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."
4.
Development of Cutting-Edge Applications
"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."
Product
Explore the Robots Used in This Process
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HDR220-26(HS220)
- Payload 220kg
- Max.reach 2666mm
- 반복정밀도 ±0.11mm
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