Shipyard Sub-Assembly Welding Automation System

Are you experiencing difficulties in securing highly skilled welders?HD Hyundai Robotics provides optimal welding solutions for automated welding lines with complex variables, ensuring the best welding outcomes. For stable sub-assembly welding in shipyards, we offer 3D structured light sensors, optimized operational software (S/W), conveyor systems, and more.

Introduction

Shipyard Sub-Assembly Welding Automation System

HD Hyundai Robotics' flagship arc welding robot, HA006B, ensures precise welding processes.
It supports gas control, fusion inspection, current and voltage output profiling, crater handling, and post-gas flow for highly refined welding.
The touch sensing feature adjusts the welding start and end positions, while detecting groove touch sensing corrects rotary welding positioning.

Process

Process Workflow

  1. STEP
    1
    Post-Tack Welding Insertion Insert tack-welded components into the process for full-scale welding.
     
  2. STEP
    2
    Sensing Analysis & Task Command Execution Scan the components using a 3D structured light vision system to obtain positional data.
     
  3. STEP
    3
    Automated Welding Perform automated welding by tracking weld lines using arc sensing.
     
  4. STEP
    4
    Component Discharge Transfer the welded components via the conveyor system.
     
Key Feature

Key Advantages of the Sub-Assembly Welding Automation System

  • Operational Software (S/W)

    Provide editing features to manage component arrangement, position data, welding status, and angular information.

  • Arc Welding

    Perform GMAW, which eliminates slag formation and ensures more stable welding through arc sensing.

Solution

Non-Standard Component Welding Using CAD & Vision Data

Process component data from 3D CAD files and match them with 3D structured light sensor data to generate optimized robot motion instructions for safe and efficient welding.
Monitor the entire welding process, including robot & welding operations, through advanced sensing technologies such as height sensing.

 

01

3D Structured Light Sensing

Scan components with 3D structured light vision for precise measurement and position detection. Use vision scan data for position correction, enabling robot motion adjustments based on real-time measurements.

 

02

Operational Software (S/W)

Automatically define detailed welding conditions for components based on 3D CAD data, while allowing manual adjustments by operators. Generate optimal robot motion commands tailored to the ideal working range for enhanced precision.

Strength

"The Best Partner for Robot Automation,
HD Hyundai Robotics"

"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."

1.

Superior Products

 

HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.

2.

Expertise & Experience

 

We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.

3.

Commitment to Customer Satisfaction

 

"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."

4.

Development of Cutting-Edge Applications

 

"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."

Product

Explore the Robots Used in This Process

  • HA006B

    • Payload 220kg
    • Max.reach 2666mm
    • 반복정밀도 ±0.11mm
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